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Job description:
- Ensures high customer satisfaction for our premium products for carlines such as: Mercedes A & B class, Jaguar Land Rover, and others by succesfully supporting the process implementation from project to series phase.
- This particular job is mainly responsible for the injection robots and requires programming skills (ABB/Kuka/Krauss Maffei 3 axes robots).
Job responsibilites:
- Creates and develops new programmes for injection moulding robots
- Constantly improves all existing programmes
- Creates and develops grippers and cutting stations for injection moulding plastic parts/components
- Implements new projects such as: Poya Yoke Camera, anti-noise sollutions applied on plastic components in collaboration with robots
- Evaluates and develops the process in the project phase, in collaboration with other involved departments (project, production, quality, logistics etc), according to safety standards, efficiency and established deadlines.
- Creates and updates the entire documentation required for the process in the area of responsibility (part history, data chart, maturity degree) and validates production process modifications.
- Ellaborates specifications, tests and validates product materials, along with other parts or tools necessary for the production process.
- Sets and constantly improves the process flow and layout of the tools, molds and auxiliary devices (if applicable), taking into account lean manufacturing methods (process efficiency and stability).
- Is responsible for FMEA analysis, control plan and working/checking instructions starting from the development phase and up until the series production.
- Is responsible for machine and instalations setting and elaborates instructions for tools (robots) setting.
- Sets a standard working instruction and is responsible for training production area representatives.
- Monitors and improves the process capability and production tools (grippers, cutting stations, infrared lamps, bowl feeder metal clips station) efficiency.
- Plays an active and important role as a process specialist in quality claims analysis (8D reports).
- Is responsible for new product testing and optimisation, with the purpose of ramping them up into series production, according to current standards and specifications.
- Sistematically documents new information and experience and elaborates measures for constant process optimisation (among others, reaching customer required lifetime-savings through cycle time)
- Participates in preventive, predictive and corrective maintenance of tools and devices.
- Plays an important role in finding endurance solutions that can be implemented in the series production cycle, along with the team.
- Anayzes the causes for process deviations, eliminates the failures and works with other departments on the planning and implementing modifications on the product.
- Uses kaizen tools and methods in his/her daily activity
Job requirements:
- University degree in a technical field;
- Minimum two years of experience in a similar position in automotive industry;
- Relevant experience in technological processes (minimum three years);
- Demonstrated knowledge of automotive quality standards: IATF, VDA
- Demonstrated knowledge of quality instruments: FMEA, Ishikawa, PPAP, 8D, CC/SC, customer specific requirements
- Demonstrated knowledge of automatic painting lines technologies and processes
- Robots programming skills (ABB/Kuka/Krauss Maffei 3 axes robots)
- Production process optimization and standardization (lean management)
- Advanced command of English language/intermediate level of German language is an advantage
- Problem solving and analytical thinking skills (technical oriented)
- Teamwork, flexibility, creativity
Benefits:
- Dynamic work environment
- Competitive salary and benefits package
- Professional development opportunities
- Health and wellness discounts with our partners